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FOOD & BEVERAGE INDUSTRY

METAL INDUSTRY

FURNITURE INDUSTRY

GARMENT INDUSTRY

CONSTRUCTION INDUSTRY

Boost your boiler

The boiler is one of the most important elements in many industrial operations. Energy costs are directly linked to their efficiency. Fortunately, there are a few simple ways to help your boiler system to run efficient, function with less fuel, and reduce operating costs.

EE Measures & RE for boiler system:

Save energy consumption by regularly maintaining and cleaning your boiler.
Identify and reduce leaks in the steam system.
Insulate boilers, pipe networks and valves.
Reduce boiler pressure by an acceptable amount for the required operation process.
Maintain steam traps regularly and identify non-performing traps.
Calibrate your boiler to achieve the highest combustion efficiency.
Install economizer for waste heat recovery.
Evaluate if you can downsize the boiler.
Establish a treatment for the boiler feed water to control deposition, eradicate impurities and prevent corrosion.
Install an automatic blowdown-control system for the boilers to minimize scale, corrosion, carryover, and other specific problems.
Investigate alternative fuels for your boiler system, e.g., “replace heavy oil fuel by LPG”.
Install solar thermal system on rooftops for pre-heating of the boiler feed water.

Lighting a better way

Proper industrial lighting is essential for any work environment. Lighting improvements can enhance worker well-being, safety and productivity. Moreover, the right use of lighting also reduces energy consumption.

EE Measures for lighting system:

Turn lights off when not used.
Increase use of daylight where and when possible.
Optimize lighting levels; Measure the lux (amount of illumination) for each area and re-distribute the lighting units based on the required lighting levels.
Replace old/traditional lamps with new LED efficient lamps - LEDs use up to 75% less energy and last up to 25 times longer than traditional incandescent bulbs.
Install sensors and timers to automate lighting control or use a full lighting monitoring and control system (BMS*) - A poorly set up BMS, or the absence of a BMS, will typically result in a building using 10 to 30% more energy.

*Building Management System.

Clearing the air

Like any major industrial investment, regular cleaning and maintenance of your compressed air system will improve efficiency. Make sure yours isn’t wasting air.

Energy Efficiency (EE) Measures for Compressed Air system:

Repair all leaks regularly, and keep equipment clean (i.e., filters, dryers, etc.).
Close all outlet valves in the network that are used for the purpose of cleaning. Replace them with blower devices that require less energy use.
Optimize compressor control setpoints based on production process requirements.
Determine proper air storage by identifying sizes for air receivers and storage tanks.
Replace the old technology compressor(s) with efficient (VFD*) compressor type(s).
Adopt control systems linked with the production equipment (interface auxiliary systems).

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor.

Ironing out a pressing problem

Pressing or ironing is one of the most important processes in the finishing of clothes in the garment industry. Simple measures can enhance the efficiency of steam ironing systems.

EE Measures & RE for ironing systems:

Insulate and maintain ironing steam systems.
Install a solar thermal system for pre-heating steam irons.

Keeping it cool

Maintaining the right humidity and air temperature is of utmost importance to material and machinery in the garment industry. Simple adjustments to ventilation and temperatures can ensure the best quality finished products with efficient use of energy.

EE Measures for HVAC SYSTEM (HEATING, VENTILATION, AIR CONDITIONING) system:

Install insulation on the rooftop and other areas to maintain temperature and make your facility more energy efficient.
Set temperature to 22 degrees Celsius in summer, and 25 degrees Celsius in winter in offices.
Replace old/traditional HVAC units with new more efficient AC units.
Use fixed or adjustable shading curtains for windows /doors.

Stitching it up

One simple motor replacement can make all the difference to the efficiency of your industrial sewing machine.

EE Measures for industrial sewing machines:

Replace the clutch motors with servo-efficient motor for sewing machines.

Comfort temperature

Double glazing is more than just noise reduction. It can help reduce drafts and cold spots near windows.

Install energy efficient double glazing and help to reduce your energy bills by reducing the amount of heat that escapes through the window.

A proper insulation

Building insulation plays a critical role in reducing energy consumption and improving the overall energy efficiency of buildings.

Maintain indoor climate and reduce energy waste with a building envelope. Insulation helps maintain comfortable indoor temperatures and reduces the need for excessive heating or cooling.

Speed matters

Mixing processes make the food and beverage industry go round. Variable speed drives can be game changers when it comes to saving energy.

EE Measures for Mixing Processes:

Using variable speed drives when mixing components has been proven to save from 25% to 40% in electricity. Variable speed drives can regulate the speed and torque output of a motor to operate in highly efficient way.

Keep refrigerated

Refrigeration is essential for keeping foods safe from spoilage. Simple and low-cost adjustments in refrigeration can prevent food wastage, while also reducing electricity consumption.

EE Measures for Refrigerator systems:

Regularly check and maintain your door gaskets and auto closers for refrigerators to make sure they are in good condition.
Make sure your refrigerator system is well insulated to avoid wasting energy and reduce electricity consumption.
Install a Chilled Unit Energy Saver (CUES) device to control the operation of the refrigeration system efficiently and maintained optimum temperature needed to store food products.

Stay warm

Effective oven insulation means that heat is transferred to where it is needed most in your industrial production lines. Efficient cooking processes can reduce fuel consumption, and even recover heat for recycling.

EE Measures for oven systems:

Insulating your oven not only reduces the amount of an oven’s heat dissipation. It also boosts oven efficiency by ensuring that uniform heat is applied more effectively. It also ensures that heat is not transferred to the oven’s outer body.
Save energy consumption by regularly maintaining and cleaning your oven.
Heat can be recovered from the cooking process, minimizing fuel consumption. This recovered heat can be recycled immediately at the source or stored in insulated buffer tanks for later use, as needed, instead of sending energy up the chimney.

Look up

Unused rooftop space can be a boon to your bottom line. Solar panels can be useful to provide sustainable clean energy to your facility.

RE Measures:

Install Solar PV system on rooftops. Solar panels work by capturing the sun’s energy using photovoltaic (PV) cells. These cells convert sunlight into electricity and can be used to run electrical appliances of which there are many in industrial enterprises. By installing Solar PV systems, you ensure having sustainable energy source that covers your energy consumption during the daylight and exporting the surplus energy to the grid benefiting from Net-metering scheme.

All things light

Increased use of natural light is just one no-cost way to reduce energy consumption. Re-adjusting lighting levels and other easy changes can mean big savings in your premises.

EE Measures for lighting system:

Turn lights off when not used.
Increase use of daylight where and when possible.
Replace old/traditional lamps with new LED efficient lamps - LEDs use up to 75% less energy and last up to 25 times longer than traditional incandescent bulbs.
Optimize lighting levels. Measure the lux (amount of illumination) for each area and re-distribute the lighting units based on the required lighting levels.
Install sensors and timers to automate lighting control or use a full lighting monitoring and control system (BMS)*. A poorly set up BMS, or the absence of a BMS, will typically result in a building using 10 to 30% more energy.

*Building Management System (BMS)

Adjust that dial

Setting your thermostat to certain temperatures as the seasons change will cost nothing but can bring enormous energy savings to your business. When installing insulation, don’t forget your roof and other important areas for improving energy efficiency.

EE Measures for HVAC (HEATING, VENTILATION, AIR CONDITIONING) system:

Install insulation on the roof, other areas to maintain temperature and make the facility more energy efficient.
Set the temperature to 22 degrees Celsius in summer, and 25 degrees in winter in offices.
Replace old/traditional HVAC units with new more efficient AC units.
Use fixed or adjustable shaded curtains for windows /doors.

Avoid boiler spoilers

The food industry needs heat at every stage. However, boilers can bring their own set of challenges, and if not checked, they can be the sources of heat and energy loss. A few easy changes in boiler cleaning and operation can offer good payback in your energy bills.

EE Measures & RE for boiler system:

Save energy consumption by regularly maintaining and cleaning your boiler.
Identify and reduce leaks in the steam system.
Insulate boilers and pipe networks and valves.
Reduce boiler pressure by an acceptable amount for the required operation process.
Maintain steam traps regularly and learn how to identify non-performing traps.
Calibrate and clean boilers to achieve the highest combustion efficiency.
Install economizer to waste heat recovery.
Evaluate if you can downsize the boiler.
Investigate alternative fuels for your boiler system e.g., “replace heavy oil fuel by LPG”.
Establish a treatment for the boiler feed water to control deposition, eradicate impurities and prevent corrosion.
Install an automatic blowdown-control system for the boilers.
Install solar thermal system on rooftops for pre-heating of the boiler feed water.

Tweaking the leaks in compressed air systems

Air compressors are essential to food and beverage industries as they provide solutions from food packaging to processing and everything in between. But old technologies can add unwelcome costs. A few energy efficiency measures can keep waste in check.

EE Measures for Compressed Air systems:

Repair all leaks regularly, and equipment clean (i.e., filters, dryers, etc.).
Close all outlet valves in the network that are used for the purpose of cleaning and replace them with blower devices that require less energy use.
Optimize compressor control setpoints based on production process requirements.
Determine proper air storage by identifying sizes for air receivers and storage tanks.
Replace the old technology compressor(s) with efficient (VFD*) compressor type(s).
Adopt control systems linked with the production equipment (interface auxiliary systems).

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor.

Comfort temperature

Double glazing is more than just noise reduction. It can help reduce drafts and cold spots near windows.

Install energy efficient double glazing and help to reduce your energy bills by reducing the amount of heat that escapes through the window.

A proper insulation

Building insulation plays a critical role in reducing energy consumption and improving the overall energy efficiency of buildings.

Maintain indoor climate and reduce energy waste with a building envelope. Insulation helps maintain comfortable indoor temperatures and reduces the need for excessive heating or cooling.

A barrier for energy costs

At doorways or windows, creating an air barrier ensures that the energy used to keep the required operating temperature inside the building is not wasted.

Install an air curtain that acts as a barrier. It will prevent the exchange of air between indoors and outdoors and improve energy efficiency.

Re-using heat

Heat recovery is important in energy saving in the metal industry. A few easy tips can help your industry recycle precious heat.

EE Measures for Oven systems:

Use fuel switching or heat recovery for ovens used in metal industries. Heating the metal to the melting point emits a large amount of excess heat. This excess heat can be recycled.

Sawing through a problem

Inefficient sawing systems can wear down quickly, cut slowly and waste energy. Replacing certain motors can speed up production while saving costs.

EE Measures for sawing systems:

Replace undersized and oversized motors – considering the percentage of loading on the motor.
Use high-efficiency motors in place of standard motors.
Install a (VSD*) for motor system in sawing machines to increase system efficiency and reduce energy consumption.

*Variable Speed drive - an electronic device, which is used to change the speed of the motor by varying the frequency applied to the motor during unloaded period.

Blowing hot air

Industrial ventilation reduces air contaminants and controls the amount of heat that accumulates in hot industrial environments. An efficient ventilation system improves air quality, reduces temperatures, and cuts operating costs.

EE Measures for HVAC SYSTEM (HEATING, VENTILATION, AIR CONDITIONING)

Replace existing fans with energy-efficient fans that have smaller diameters and weigh less, where applicable.
Install a (VFD*) fan in a fan system to reduce energy use.
Install an automatic controler to operate the fan system to match the operating sequence and air change requirements.

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor.

Let there be light

While proper lighting is vital for any industry, lighting is not necessarily needed everywhere and at the same time. Variable lighting and other simple changes can cut energy costs without compromising lighting needs.

EE Measures for lighting system:

Turn the lights off when not used.
Increase use of daylight where and when possible.
Optimize lighting level; Measure the lux (amount of illumination) for each area and redistribute the lighting units based on the required lighting levels.
Replace old/traditional lamps with new LED efficient lamps - LEDs use up to 75% less energy and last up to 25 times longer than traditional incandescent bulbs.

Airing out the challenges

The metal industry relies on compressed air to power its various applications and processes. A few easy tweaks can make a big difference in how efficiently your compressed air systems function.

EE Measures for compressed air systems:

Repair all leaks regularly, and clean equipment (i.e., filters, dryers, etc.).
Close all outlet valves in the network that are used for the purpose of cleaning. Replace them with blower devices that require less energy use.
Optimize compressor control setpoints based on production process requirements.
Determine proper air storage by identifying sizes for air receivers and storage tanks.
Replace old technology compressors with efficient (VFD*) compressors.
Adopt control systems linked with the production equipment (interface auxiliary systems).

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor.

Comfort temperature

Double glazing is more than just noise reduction. It can help reduce drafts and cold spots near windows.

Install energy efficient double glazing and help to reduce your energy bills by reducing the amount of heat that escapes through the window.

A proper insulation

Building insulation plays a critical role in reducing energy consumption and improving the overall energy efficiency of buildings.

Maintain indoor climate and reduce energy waste with a building envelope. Insulation helps maintain comfortable indoor temperatures and reduces the need for excessive heating or cooling.

Not a big fan

Sometimes small fans can bring big savings.

EE MEASURE for HVAC SYSTEM:

Replace existing fans with energy-efficient fans that have smaller diameters and weigh less, where applicable.
Install a (VFD*) fan in a fan system to reduce energy use.
Install an automatic controller for the fan system to adopt the operating sequence and air change requirements.

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor.

A brighter future

The right choice of lamps and other easy changes can reduce energy costs while still optimizing lighting levels.

EE Measures for lighting system:

Turn the lights off when not used.
Increase use of daylight where and when possible.
Optimize lighting level. Measure the lux (amount of illumination) for each area and redistribute the lighting units based on the required lighting levels.
Replace old/traditional lamps with new LED efficient lamps - LEDs use up to 75% less energy and last up to 25 times longer than traditional incandescent bulbs.

Saving while sawing

The correct size and type of motor is essential for improving energy efficiency.

EE Measures for Sawing Machines:

Replace undersized and oversized motor systems – depending on the percentage of loading on the motor.
Use high-efficiency motors in place of standard motors.
Install a (VSD*) for motor system in sewing machines to increase system efficiency and reduce energy consumption.

*Variable Speed drive - an electronic device, which is used to change the speed of the motor by varying the frequency applied to the motor during unloaded period.

Let the sunshine in

Rooftop PV solar panels tap free energy and offset costs of peak energy purchases.

RE technologies for stable green electricity supply:

Install Solar PV system on rooftops. Solar panels work by capturing the sun’s energy using photovoltaic (PV) cells. These cells convert sunlight into electricity and can be used to run electrical appliances of which there are many in industrial enterprises. By installing Solar PV systems, you ensure having sustainable energy source that covers your energy consumption during the daylight and exporting the surplus energy to the grid benefiting from Net-metering scheme.

Breathing life into compressed air systems

Some no-cost measures and low-cost repairs can ensure your compressed air systems run efficiently and effectively.

EE Measures for compressed air systems:

Repair all leaks regularly, and clean equipment (i.e., filters, dryers, etc.).
Close all outlet valves in the network that are used for the purpose of cleaning and replace them with blower devices with less energy use.
Optimize the setpoints based on the production process requirements.
Determine proper air storage by identifying sizes for air receivers and storage tanks.
Replace old technology compressors with efficient (VFD*) compressors.
Consider adopting a control system linked with the production equipment (interface auxiliary systems).

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor

Comfort temperature

Double glazing is more than just noise reduction. It can help reduce drafts and cold spots near windows.

Install energy efficient double glazing and help to reduce your energy bills by reducing the amount of heat that escapes through the window.

A proper insulation

Building insulation plays a critical role in reducing energy consumption and improving the overall energy efficiency of buildings.

Maintain indoor climate and reduce energy waste with a building envelope. Insulation helps maintain comfortable indoor temperatures and reduces the need for excessive heating or cooling.

Efficient Sawing Process

Sawing is one of the significant energy users in construction industries. But effective saw machines are only as good as their motor systems. Replacing non-efficient motors and introducing variable speed drives can bring benefits by reducing energy use and increasing productivity.

EE Measures for Saws:

Replace undersized and oversized motors – depending on the percentage of loading on the motor.
Use of high-efficiency motors in place of standard motors.
Install a (VSD*) for motor system in sewing machines to increase system efficiency and reduce energy consumption.

*Variable Speed drive - an electronic device, which is used to change the speed of the motor by varying the frequency applied to the motor during unloaded period.

Avoiding air compression depression

Leaky valves, distribution networks and non-efficient technologies reduce the efficiency of your compressed air systems. Some easy measures can improve the operation of your Compressed air system.

EE Measures for compressed air systems:

Repair all leaks regularly, and clean equipment (i.e., filters, dryers, etc.).
Close all outlet valves in the network that are used for the purpose of cleaning and replace them with blower devices that use less energy.
Optimize compressor control setpoints based on production process requirements.
Determine proper air storage by identifying sizes for air receivers and storage tanks.
Replace old-technology compressors with efficient (VFD*) compressor types.
Adopt control systems linked with the production equipment (interface auxiliary systems).

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor.

Improved environmental quality

Sometimes small efficiency interventions within fans and HVAC systems can optimize the air quality . As some quick fixes can reduce energy use in your HVAC system.

EE Measures for the HVAC SYSTEM:

Replace existing fans with energy-efficient fans that are smaller in diameter and weigh less, where applicable.
Install a (VFD*) fan in your fan system to reduce energy consumption.
Install an automatic controller in fan system to match the operating sequence and air change requirements.

*Variable frequency drive - an electronic module, which is used to change the speed of the motor by varying the frequency applied to the motor.

Reach for the sun

Installing solar PV panels can help you tap into Mother Nature’s free energy source. It is easier than you think.

RE technologies for stable green electricity supply:

Install Solar PV panels on rooftops. Solar panels work by capturing the sun’s energy using photovoltaic (PV) cells. These cells convert sunlight into electricity and can be used to run electrical appliances of which there are many in industrial enterprises. By installing Solar PV systems, you ensure having sustainable energy source that covers your energy consumption during the daylight and exporting the surplus energy to the grid benefiting from Net-metering scheme.

Shedding light on energy use

A few simple measures can increase the use of daylight and optimize your lighting systems in all the right places.

EE Measures for lighting system:

Turn lights off when not in use.
Increase use of daylight where and when possible.
Optimize lighting levels; Measure the lux (amount of illumination) for each area and redistribute the lighting units based on the required lighting levels.
Replace old/traditional lamps with new LED efficient lamps - LEDs use up to 75% less energy and last up to 25 times longer than traditional incandescent bulbs.

Comfort temperature

Double glazing is more than just noise reduction. It can help reduce drafts and cold spots near windows.

Install energy efficient double glazing and help to reduce your energy bills by reducing the amount of heat that escapes through the window

A proper insulation

Building insulation plays a critical role in reducing energy consumption and improving the overall energy efficiency of buildings.

Maintain indoor climate and reduce energy waste with a building envelope. Insulation helps maintain comfortable indoor temperatures and reduces the need for excessive heating or cooling.